Product Specifications

1 CNC Controller Operation Panel Function

1.01 SINUMERIK 840D Milling CNC Controller Simulation

1.02 The Operation Panel Function is the complete emulation based on the actual SINUMERIK 840D sl CNC machine operation

(1) [Machine] Machining operation: display machine coordinate, absolute coordinate and machining status

(a) (AUTO) Overstore, program control, block search, settings

(b) (MDA) Load MDA, save MDA, program control, settings

(c) (JOG) TSM, Set W0, position, face mill setting, settings, changeover inch

Measure workpiece：Probe calibration, edge, 2 edges

Measure tool: length manual, diameter manual, fixed point calibration

(2) [PROGRAM] Program editing:

(a) Function key (edit):Select tool, search, mark, copy, paste, cut, renumbering, settings, exit

(b) Cycle command edit (drilling):Centering, Drilling, reaming, deep hole drilling, boring, tapping, thread, positions, position repetition

(c) Cycle command edit (milling):

Face milling

Pocket: Rectangular Pocket, Circular Pocket

Spigot: Rectangular spigot, Circular spigot, Multi-edge spigot

Groove: Longitudinal groove, Circumferential groove, Open slot, Elongated slot

Thread milling

(d) Cycle command edit(contour milling):

Create new contour,

Contour call,

Path milling,

Centering, Rough drill,

Pocket, Residual material contour pocket,

Spigot, Residual material contour spigot

(e) Cycle command edit(other): Blank, High speed setting, Sub-program

(3) [OFFSET] Tool offset:

(a)Tool offset (Geometry):Tool list, tool measure, edge, unload,delete tool, magazine selection, sort

(b)Tool offset (Wear) : Sort, search

(c)Work offset: Active, Overview, Base, G54..G57, Details

(d)Working area limitation

(4)[PROGRAM MANNGER] Program: Execute, New, Open, Mark, Copy, Paste, Cut, Search, Properties, Delete

(5)[ALARM] Alarm: Alarm list, Alarm log

Professional Version Additional Feature

1.21 ShopMill Program Edit:

(1) Function key (edit): Select tool, search, mark, copy, paste, cut, renumbering, settings, exit

(2) Cycle command edit (drilling): Centering, Drilling, reaming, deep hole drilling, boring, tapping, thread, positions, position repetition

(3) Cycle command edit (milling):

Face milling

Pocket: Rectangular Pocket, Circular Pocket

Spigot: Rectangular spigot, Circular spigot, Multi-edge spigot

Groove: Longitudinal groove, Circumferential groove, Open slot, Elongated slot,

Thread milling

(4) Cycle command edit(contour milling):

Create new contour,

Contour call,

Path milling,

Centering, Rough drill,

Pocket, Residual material contour pocket,

Spigot, Residual material contour spigot

(5) Cycle command edit(other): Blank, High speed setting, Transfer, Sub-program

(6) Straight circle: tool, straight, circle center, circle radius, helix, polar coordinate, machine function

2 CNC Machine Operation Panel

2.01 Mode Select Button Function

(1) [AUTO] Auto execution mode - Program executes automatically

(2) [MDA]Manual Data Input - For parameter settings and temporary input program

(3) [JOG]Cutting feed mode - Using axis key to feed

(4) [RAPID] Rapid mode - Using axis key to move rapidly

2.02 Rapid override

2.03 [CYCLESTART], [CYCLESTOP], [SINGLE BLOCK], [RESET]

2.04 Spindle reversal, Spindle stop, Spindle forward

2.05 Program lock, Emergency stop, Tool change button, Coolant, Safety door open/ close

2.06 Axis movement buttons [X], [Y], [Z], positive[+], negative[-], [RAPID], Reset button, axis return signal [REF.POINT]

2.07 Manual handle button[MPG], Physical manual handle, MPG feedrate, MPG axis button

3 CNC Milling Machine Simulation

3.01 Based on 3D physical construction, the machine model of Vertical Machining Center includes Machine bed, Vise, Z tool setter, Tool, Auto Tool Change ATC.

Travel:X axis 830 mm, Y axis 510 mm, Z axis 590 mm

Rapid:X axis 18 m/min, Y axis 18 m/min, Z axis 18 m/min

Max Cutting Feed: X axis 6 m/min, Y axis 6 m/min, Z axis 6 m/min

3.02 Simulate whole CNC machine with physical machine control panel and dynamic interactive simulation

3.03 Collision detection function: tool and material.

If the tool isn’t rotating, the contact between the tool and the material will be considered a collision

3.04 Simulation speed adjustment: 100%, 160%, 250%, 500%

3.05 Workpiece setting

(1) Workpiece dimension :

Max Length= 500mm

Max Width = 310mm

Max Height= 300mm

(2) Workpiece position

3.06 Milling, Magazine, Tool setting: Face Mill Cutter, End Mill, Radius Corner Endmill, Ball-Nose Endmill, Chamfer Endmill, Edge Finder, Spot Drill, Tap, Drill, Thread, Rough Boring, Finish Boring Insert, Power Super Drill

3.07 Magazine install: Tool install, modify, delete

3.08 Standard view : Top (XY), Front (ZX), Side, (YZ), 3Dimension (ISO)

3.09 Universal view setting: Material range, Machine bed range, machine range

3.10 Operator view: Shift, Rotate, Zoom in/out

3.11 Tool offset operation: Z axis setting, Photoelectric Length tool setter, X Y axis setting, Photoelectric Edge finder

Standard Version Features (included)

3.21 Based on 3D physical construction, the machine model of Vertical Machining Center includes Machine bed, Spindle head, Vise, Z axial tool setter, Tool, Auto Tool Changer ATC.

3.22 Simulated design including coolant fluid, cutting the workpiece until chips spattering, audio (tool movement, cutting sound effect, spindle rotation, alarm)

3.23 Collision detection: tool and material, vise, bed, collision detection

3.24 Simulation Speed Adjustment: 50%, 100%, 250%, 500%

3.25 Workpiece linear measurement function: length, width, height, linear path

3.26 Quick reset to Factory Setting

3.27 CNC Program Import/Export function

Professional Version Additional Feature

3.31 Based on 3D physical construction, the machine model of Vertical Machining Center includes Machine bed, metal shell, auto-door, spindle head, vise, Z axial tool setter, tool, Auto Tool Changer

3.32 Machine case display/hide

3.33 Program zero point display according to tool offset value

3.34 Save and import configuration to completely save and resume the settings status as a reference of examination and correction

3.35 Workpiece material: save and load in (format: STL)

3.36 Tool setting: add, modify, delete, tool data import/export

3.37 Magazine Install: Import/Export, Common Magazine

3.38 Simulation Speed Adjustment: 10%, 50%, 100%, 160%, 250%, 500%, 900%, 990%, MAX

3.39 Limit the simulation speed within the range of 500% to help students with their program check and execution

3.40 Workpiece setting: Workpiece color, block height, Vise dimension

3.41 Workpiece dimension measure: angle measurement (Absolute, both sides angle), arc(three points circle)

3.42 Equipped with machine produce status and immediate monitoring management system

3.43 Collision detection:

Tool and material, vise, machine bed, collision detection

Spindle and material, vise, machine bed, collision detection

4 CNC Program Simulation

4.01 3 axis synchronicity program executes cutting simulation

4.02 G Code function

(1) Interpolation: G00 G01 G02 G03

(2) Dwell: G04

(3) Plane Selection: G17 G18 G19

(4) Tool Radius Compensation Command: G40 G41 G42

(5) Input system inches/metric G70 G71

(6) Absolute/Incremental Dimension: G90 G91

(7) Reference point approach: G74, Fixed point approach: G75

(8) Feed rate command: G94 G95 , Cutting rate command: G96 G97

(9) Adjustable work offset: SUPA G53 G54, G55, G56, G57

(10) Technological cycle: CYCLE81-CYCLE89

4.03 M Code auxiliary function

(M00) Program stop(M03) Spindle reversal

(M01) Optional stop(M04) Spindle forward

(M02) End of program (M05) Spindle stop

(M06) Auto tool change

(M30) End of program

Standard Version Features (included)

4.21 G Code function:

(11) Support Chamfer the count corner and Round the count corner

4.22 M Code auxiliary function

(M08) Coolant fluid on (M09) Coolant fluid off

Professional Version Additional Feature

4.31 G Code function:

(12) Support G01 A angle(ANG)command function

(13) Support G291 ISO command form

(14) Support command HOLE1 HOLE2 CYCLE801 CYCLE802

(15) Support groove command SLOT1, SLOT1, POCKET3, POCKET4, LONGHOLE

4.32 MACRO function

(1) Program Variable – User variable

(2) Arithmetic Command

addition +, subtraction -, multiplication x, division /

SIN, COS, TAN, SQRT square root, ABS Absolute value

(3) Logic Operations

equal to==, not equal to<>, greater than>, less than <,

greater than or equal to>=, less than or equal to<=

(4) Conditional Branches–

(a) Jump GOTO n

(b) Conditional Jump IF [conditional] GOTO n

(c) Conditional loop WHILE [conditional]